MEGAMILL

MEGAMILL

High-speed vertical milling machine

Bent-proof, torsion-resistant and vibration-proof basic structure including Z-axis slide in welded steel construction
High-precision rack and pinion drive with zero clearance in the X- and Y-axes
Z-axis slide in box-in-box design
Thermo-symmetric construction and eightfold bearing of the Z-axis slide
Linear roller guides with zero clearance in all linear axes for high position accuracy
Main spindle motor: 40 kW / 1200 Nm
Mechanical milling heads: infinitely variable positioning and simultaneous
Heads with electrospindle: infinitely variable positioning and simultaneous
Automatic head changer systems
Automatic tool changing
Numeric control: Heidenhain, Siemens
 

Technical data

Travel in X/Y/Z: 7500/4000-7000/1500-2000
Number of axes (basic machine): 2+3
Axes feed rate: 30 m/min
Drive power : 40 kW
Max. Torque : 1200 Nm

Highlights

MEGAMILL

  • Excellent in movement and cutting
  • 30 m/min in machining and rapid
  • High torque and power: 1200 Nm / 40 kW
  • Perfect for mold and dies in the automotive industry and large workpieces in the aerospace industry

Overall dimensions/Work space

Application Cases

Milling heads

Universal milling head with high speed spindle

Universal milling head with high speed spindle
DW54:
  • 40,5 kW (S1)
  • 35,4 Nm (S1)
  • 26000 rpm

Universal milling head with high speed spindle

Universal milling head with high speed spindle
DW54G:
  • 40,5 kW (S1)
  • 35,4 Nm (S1)
  • 18000 rpm

Universal milling head with high speed spindle

Universal milling head with high speed spindle
DW55:
  • 42/55 kW (S1/S6)
  • 67/87,5 Nm (S1/S6)
  • 24000 rpm

Universal milling head with high speed spindle

Universal milling head with high speed spindle
DW55G:
  • 42/55 kW (S1/S6)
  • 67/87,5 Nm (S1/S6)
  • 20000 rpm

5-axis fork type milling head with high speed spindle

5-axis fork type milling head with high speed spindle
S16A: E55/E55G/E56
  • 42/42/25 kW (S1)
  • 67/67/120 Nm (S1)
  • 24000/20000/12000 rpm

Universal milling head with automatic millesimal positioning

Universal milling head with automatic millesimal positioning
DCB6:
  • 38 kW (S1)
  • 1000 Nm (S1)
  • 6000 rpm

Milling head with extended spindle

Milling head with extended spindle
DVC4:
  • 38 kW (S1)
  • 1000 Nm (S1)
  • 4000 rpm

Milling head with extended spindle

Milling head with extended spindle
DVP3:
  • 15 kW (S1)
  • 390 Nm (S1)
  • 3000 rpm

Milling head with offset spindle

Milling head with offset spindle
DVD3:
  • 38 kW (S1)
  • 2000 Nm (S1)
  • 3000 rpm

5-axis universal milling head

5-axis universal milling head
DCA6: 
  • 38 kW (S1)
  • 1000 Nm (S1)
  • 6000 rpm

Universal milling head with automatic indexed positioning

Universal milling head with automatic indexed positioning
DIB6: 
  • 38 kW (S1)
  • 1000 Nm (S1)
  • 6000 rpm

Software/Control

Heidenhain iTNC530 for Mecof

Heidenhain iTNC530 for Mecof

For 30 years, HEIDENHAIN conversational programming has been the standard programming language for all TNC controls and for shop-floor programming in general. The smarT.NC intuitive and self-explanatory
operating mode uses straightforward input forms to guide you through the complete NC programming process all the way to the actual machining. There’s no need to learn G functions or any special programming languages. The control “speaks” with you using easily understandable questions and prompts.

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Siemens 840D sl for Mecof

Siemens 840D sl for Mecof

The NC Siemens 840D Solution Line allows the optimization of the control and drivers parameters to get the highest performances during the high speed machining.

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